The first step of disaster recovery in industrial automation

Downtime is unavoidable for almost any manufacturing, whether it is scheduled or unplanned. Many sites, on the other hand, have not implemented current management practices for operational technology (OT) and do not have a disaster recovery strategy in place. In an environment when real-world dangers ranging from natural disasters to cyber attacks are on the rise putting more than just production at risk, it’s more critical than ever to design improved workflows, protect assets, and put in place a disaster recovery plan including Malaysia factory automation

A solid source control solution for PLC programming is likely the most straightforward initial step, since it improves traceability and recoverability, allowing teams to easily identify, retrieve, and implement the most recent functional version of code. Individual engineers name and save projects in archive folders, which is how most PLC code files are now managed. Aside from displaying changes in file names, there is no information provided about changes performed within archive folders themselves. 

Version control systems that are reliable interface directly with a computer’s file system, eliminating the need for users to copy and paste data in order to store backups. A central repository will be used to keep backup copies of all files, and they will automatically detect and record meaningful changes. 

Malaysia factory automation

For software development, Git is the industry standard version control system. It is a distributed system that is used by millions of developers all over the world. However, because of the visual nature of PLC programming and the wide range of development environments available, these methods are challenging for industrial companies to embrace and use. Copia is working to change that by giving a modern, Git-based source control system that is specifically designed for control and automation engineering professionals.

By directly integrating the Git capabilities into PLC operations, a number of benefits are realized, including a reduced risk of unplanned downtime and an enhanced return on investment in operational uptime. 

Engineers can now render and read industrial file types straight from different PLCs in a single application, avoiding the need to do manual operations such as opening files in their native programmes or using file conversion tools in the process. Additionally, Git branching and merging allows for simultaneous collaboration on the same project, allowing for extra personnel to work together to ensure that strict deadlines are fulfilled, as previously mentioned. Copia provides the following services:

  • Working with ladder logic and structured text is much more efficient when using Copia’s desktop and browser apps. This eliminates the need to open files in the original IDE and allows for much faster development.
  • Proven version control: Increasing file accessibility decreases the amount of effort spent searching for files, evaluating code and code changes, and resolving issues, all of which save time.
  • Code review is made easier: all changes are logged and clearly marked with rich context, allowing you to quickly understand who made the changes, when they occurred, and why they occurred.
  • The ability to collaborate in a powerful way: branching and merging features allow teams to work on the same project at the same time, from any location, because changes are made on the fly and committed once the team is linked.